Metal manufacturing
Technology-driven precision metal fabrication, from raw material to finished component. Laser cutting, machining, forming, welding and finishing all run in-house, so parts move straight from one process to the next.
Laser processing
High-performance laser systems deliver precision-cut parts and complex profile features, with a direct handoff to forming, welding and finishing.
- Mazak Optiplex 3015 Fiber Laser
- High-speed 2D fiber-laser cutting for sheet-metal components, nested production parts, brackets, panels and precision blanks.
- Mazak FG-220 3D Tube & Structural Laser
- 3D laser processing for tube, pipe and structural shapes, including holes, slots, copes and other profile features before downstream fabrication.
CNC profile machining
Emmegi 5-axis profile machining centers handle aluminum, PVC, light alloys and structural profiles, executing complex geometries, multi-face operations and precise end machining with repeatable quality.
- Emmegi Comet R6 HP
- 5-axis CNC profile machining for aluminum, PVC, light alloys and selected structural profiles, including drilling, milling, cutting and end operations.
- Emmegi Satellite XT
- 5-axis CNC profile machining for complex cuts, drilling, milling and end operations on extrusions and structural profiles.
CNC milling
Vertical and 5-axis milling for precision components, fixtures and machined weldments.
- Haas UMC-1000SS 5-Axis
- 5-axis machining for complex, multi-face components, with less handling between operations and better access to multiple surfaces.
- Haas VF-4
- Vertical CNC milling for drilling, tapping, pocketing and contouring of plates, brackets, fixtures and machined weldments.
CNC turning
Precision turning for shafts, bushings, fittings, flanges and other rotational components. Y-axis models add off-center milling, drilling, tapping and C-axis positioning, so multi-operation parts need fewer setups.
- Haas ST-10
- CNC lathe for simple turns through production turning.
- Haas ST-10Y
- Y-axis turning center for off-center milling, drilling and tapping.
- Haas ST-15Y
- Y-axis turning center for complex multi-operation parts in fewer setups.
Forming
Press brake and robotic bending technology delivers accurate, repeatable forming for complex parts and assemblies.
- Durma AD-S 30175 Press Brake
- CNC press brake for consistent, accurate bends on complex geometries.
- Bystronic ByBend Star 80 Robotic Cell
- Robotic bending cell that pairs press brake power with robotic flexibility for repeatable production.
Welding
Robotic cells for repeatable, high-productivity welds, and skilled manual welders for demanding structures.
- Miller PerformArc PA550H
- Robotic welding cell for repeatable welds and stable process quality.
- Miller PerformArc PA1100HW
- Robotic welding cell for larger parts and higher-volume production.
- Manual MIG/MAG and TIG
- Flexible manual workstations where experience and control deliver solid connections for demanding structures.
Surface finishing
Deburring and surface smoothing with repeatable results, so parts leave smooth and ready for further processing or coating.
- Rösler Euro 780
- Finishing system for deburring and smoothing surfaces with repeatable quality.
Process accuracy
Accuracy by process across our metal manufacturing equipment, measured in inches.
Achievable tolerances for a specific part depend on material, geometry and size. We confirm them with you at the quoting stage.
| CNC turning | ±0.0005in |
|---|---|
| CNC milling | ±0.0010in |
| 5-axis machining | ±0.0010in |
| Profile machining | ±0.0020in |
| Fiber laser cutting | ±0.0012–0.0020in |
| Tube laser processing | ±0.0040in |
| CNC bending | ±0.0040in |
| Robotic welding positioning | ±0.0030in |
Ready for your next production challenge?
Send us your drawing or project requirements and our engineering team will get back to you.
